How to Prepare Plywood Floors for Tiling
1. General. The quality of ceramic tile installations is influenced
by the stability, permanence, and precision of installation of the substrate
backing or base material.
2. Carpentry Requirements. Always use exterior grade plywood.
Never use flakeboard, chipboard, masonite, particle board, or cement-asbetos
board as underlayments for ceramic tile. These boards are dimensionally
unstable over time and have little or no water resistance. For economy,
plywood sheeting with two sides unfinished (rather than finished ply) is
recommended. Leave the rough, knotty side exposed to enhance mechanical
adhesion. Maximum joist spacing should be 16" on center with a maximum
deflection of 1/360 of the span, at midpoint. The floor must be covered
with two layers of wood. Over structural subflooring of 5/8" plywood
or 1" x 6" tongue-and-grooved, or other structural subflooring,
secure 5/8" thick exterior plywood underlayment with screws or screw-nails.
Locate screws or screw-nails at 6" centers along the panel edges and
at 8" centers each way throughout the panels. In all cases, the total
thickness of both layers of subflooring/underlayment should be a minimum
of 1-1/4". Leave a 1/4" space between underlayment sheet edges
and all materials to which they abut, such as walls, drains, posts, etc.
These joints are filled with seting mortar while the tiles are being installed.
Adjacent edges of plywood should not be more than 1/32" above or below
each other. When finished, all surfaces must be structurally sound, dry,
and free of all contaminants such as sawdust, cleaning compounds, sealers,
oil, dirt, etc.
3. Primer. Before application of tile, a primer may be applied
to the substrate. Simply paint Super-Tiler or Super-Weld over all surfaces
to be tiled. Mortar may be applied over either wet or dry primer. Priming
enhances mechanical adhesion and water resistance.
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