Preventing Efflorescence
Efflorescence is defined as a crystalline deposit, appearing as a white
chalky substance, on the surface of portland cement materials such as grout.
This is a natural, although undesirable, process which occurs as cement
cures (hydrates). During hydration, free lime in the cement is released
and rises to the surface to form a calcium carbonate deposit which is insoluble
in water. Efflorescence can be controlled or avoided if certain basic installation
practices are observed.
To check for efflorescence, tape a small piece of plastic (polyethylene
film) on the slab to be tiled. Make sure the tape seals all of the edges.
If water condensation appears under the plastic within one or two days,
efflorescence will most likely occur. To avoid grouting problems a waterproofing
membrane may be necessary.
Since the efflorescence effect evolves from the upward or outward movement
of free lime to the surface of the grout (through the evaporative process)
during curing, reducing the amount of moisture (the carrier) will reduce,
if not eliminate, the possibility of efflorescence.
The primary source of controllable moisture in a tile installation
is the water used when mixing grout, mortar, etc. Therefore the ideal situation
calls for working as dry as possible, especially when grouting, during the
original installation. (Pay particular attention to the "Application"
section of "How to Grout Properly", above.)
Using Super-Tek Acrylic Grout Additive in place of water when mixing
grout will automatically reduce the amount of moisture in the installation.
Other precautions are:
1. Never apply tile to a concrete slab which is less than seven days
old.
2. Thicker beds and thinner joints should be given longer times before
grouting whenever possible. Having observed all of the precautions outlined
above, the finishing touch for any water-based grout installation is "damp
curing". This procedure calls for the placing of porous Kraft paper
over the tile floor. (See next topic.)
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