How to Grout Properly
1. Why does grout discolor? Grout discolors because of poor installation
tehniques, improper cleaning methods, efflorescence, and improperly cured
setting beds. Color differences occur in different parts of an installation
because the grout is allowed to cure at different rates. Uneven curing causes
uneven color. Inconsistant mixing and installation techniques also cause
uneven color. Successful installations are the result of uniform, good installation
techniques. Follow these step-by-step tips and you will bring about beautiful,
long-lasting and low-maintenance colored grout installations.
2. Checking for efflorescence. Efflorescence is the movement of
moisture upward through portland cement beds and concrete slabs. Efflorescence
causes grout discoloration. To check for efflorescence, tape a small piece
of plastic (polyethylene film) on the slab to be tiled. Make sure the tape
seals all of the edges. If water condensation appears under the plastic
within one or two days, efflorescence will most likely occur. To avoid grouting
problems a waterproofing membrane may be necessary.
3. Allow tile to set firmly before grouting. Grouting tile too
soon, before the setting material has set-up, can lead to many problems.
Uncured setting material may bleed through the joints and discolor the grout.
Also, there is the risk of destroying the bond by shifting tiles. Allow
as much time between settng and grouting as feasible. Two days is advisable,
but as much as four days may be needed on floors. When grouting floors,
use kneeling boards (small sections of 3/8" thick plywood, two to three
feet square) to provide support and distribute the installer's weight evenly.
4. Examine the tile for absorbence. If unglazed tiles are absorbent,
colored grouts may stain them. They may be protected by paraffin wax or
other protective sealers. When doubt exists, test a couple of tiles before
grouting. This type of tile should be wetted prior to grouting, to prevent
the tile from "stealing" water from the grout, and consequently
causing uneven curing.
5. Apply a grout release coating. Removal of excess grout and
film in the cleaning stage will be facilitiated by the use of a grout release
coating to the surface of the tiles. This is recommended for all unglazed
tiles. Prior to grouting, use a sponge applicator or mop to apply Super-Tek
Clean-N-Shine, full strength, to the surface of the tile. Work carefully
and do not allow Clean-N-Shine to ooze between joints of tile, where it
may interfere with the grout.
6. Job conditions must be controlled. When grout cures at different
rates, shade variations will result. If various areas of an installation
are exposed to heat (i.e., direct sunlight, or radiators) or ventilation
(i.e., drafts, or air conditioning) in different amounts, they will cure
differently and unevenly. Cooler temperatures make grout dry slower and
darker in color. Warmer temperatures cause faster curing and subsequently
lighter joints. Try to maintain uniform temperature and ventilation. Never
sweep sand or excess mortar into the joints. This causes a non-uniform joint
depth, increasing the possibility of cracking and discoloring.
7. How to properly mix grout. The amount of water used to mix
the grout is of utmost importance. The right amount of water produces a
firm, wet mix. An overly wet and soupy mix dilutes the grout, causing shade
variations and poor strength (powdering). To ensure uniformity of color,
a clean container and the same amount of water must be used in every batch.
Throughly mix every batch. Let the material slake (stand) for ten minutes,
then re-stir. Try to maintain the same amount of mixing time with every
batch.
8. Application.
Prior to grouting, joints between tiles must be clean and free of excessive
setting bed materials. Apply grout with a rubber float trowel, forcing it
into joints to fill them completely. Remove excess grout with float. Begin
cleaning immediately. Sprinkle dry grout (from the bag) over a workable
area. Using terry-cloth rags and a circular motion, rub dry grout into the
fresh joints. Rub until the joints are uniform and the tiles are clean.
A second, very light sprinkling of grout over the same given area, polished
in the same manner, will give a perfect joint. This method increases joint
hardness, removes excess water, and fills the joints, making them flush
with the surface of the tiles. Proceed to the next area and continue grouting
in the same manner.
9. Finishing. If grout film appears, wipe with a lightly dampened
sponge, rinsing and wringing it often. Repolish floor with a terry-cloth
rag. Do not use acid or bleach when cleaning. This can discolor the grout
and damage the tile.
10. Damp Curing.
Damp curing is always recommended to improve the strength of the grout.
Cover the finished installation with non-staining kraft paper for three
days. Another method is to wipe the joints with a damp sponge or mop daily,
after the intial 24 hours, for a period of three days.
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